INJECTION
Optimize every plastic injection cycle with efficiency and control
Improve the efficiency of your plastic injection processes with ERIS, optimizing every production cycle and reducing waste. Control quality in real-time and ensure that every molded part meets the highest standards. With ERIS, maximize the availability of your machines and reduce operational costs.
Total Control of the Injection Process
ERIS allows continuous monitoring of all injection operations, offering a real-time view of machine performance, enabling a quick reaction to any deviations.
Intelligent Optimization of Production
Advanced planning and efficient resource management ensure that every work order is executed optimally, reducing waste and improving workflow.
Data-Driven Decision Making
ERIS’s advanced analytics provide detailed information on productivity, efficiency, and quality, enabling continuous improvement and decisions based on updated data.
ERIS’s technology for plastic injection offers a comprehensive solution to optimize every stage of the production process. From real-time monitoring to improving the overall equipment effectiveness (OEE), ERIS provides a complete platform that helps companies maximize efficiency, reduce costs, and improve product quality. The advanced planning capabilities, detailed analysis, and strict quality control ensure that injection operations run smoothly, reducing downtime and significantly increasing productivity.
ERIS’s real-time monitoring enables constant supervision of injection operations, immediately detecting any failure or deviation in key process parameters. With instant data, operators can react quickly to avoid stoppages or errors in production.
- Continuous supervision of injection machines.
- Immediate identification of failures or deviations.
- Quick reaction to minimize downtime.
- Constant optimization of production parameters.
- Improved productivity through real-time data.
Planning
ERIS optimizes work order planning, enabling efficient resource management and ensuring that injection operations proceed without interruption. Dynamic planning adjusts priorities based on the availability of machines and materials, optimizing workflow.
- Reduction of bottlenecks in production.
- Dynamic adjustment of production based on resources.
- Improvement in work order sequencing.
- Optimization of machine and mold usage.
- Greater compliance with delivery deadlines.
Analytics
ERIS’s analytics module provides detailed information on machine performance, process efficiency, and areas where improvement is possible. Historical and real-time data help identify patterns and opportunities to reduce costs and improve productivity.
- Detailed information on production performance.
- Identification of patterns and areas for improvement.
- Better decision-making based on data.
- Reduction of inefficiencies in production.
- Continuous optimization through data analysis.
Quality Control
ERIS ensures that every molded part meets the highest quality standards through strict control of injection parameters. With the ability to monitor quality and make automatic adjustments, the defect rate is reduced, and product consistency is improved.
- Continuous quality control throughout the process.
- Reduction of defects and rework.
- Improvement in the consistency and precision of molded parts.
- Assurance of compliance with specifications.
- Optimization of time spent on manual inspections.
Maintenance
ERIS implements a preventive maintenance system that reduces the frequency of unexpected breakdowns and increases the lifespan of injection machines. Soon, predictive maintenance functionality will allow anticipating potential failures using artificial intelligence, minimizing downtime.
- Preventive maintenance that reduces unexpected failures.
- Increased availability of injection machines.
- Extension of equipment lifespan.
- Reduction of reactive maintenance costs.
- More productive time due to fewer stoppages.
Document Management
ERIS facilitates the centralization and organization of all relevant workshop documentation, such as machine manuals, maintenance records, and quality documents. This ensures that critical information is always accessible to operators and management, improving efficiency and reducing time spent searching for documents.
- Quick and secure access to all plant documentation.
- Reduction of administrative errors and search times.
- Improvement in organization and regulatory compliance.
Automate
With the integrated automation system in ERIS, you can design customized workflows that automate both repetitive tasks and complex processes in the injection workshop. This not only improves coordination between teams and systems but also optimizes operational efficiency, allowing your team to focus on higher-value activities.
- Automation of repetitive tasks and complex processes.
- Optimized coordination and communication between systems and teams.
- Increase in efficiency and reduction of operational times.
OEE (Overall Equipment Effectiveness)
ERIS calculates and monitors OEE in real-time, offering a clear view of availability, performance, and quality in the injection process. It quickly identifies areas negatively affecting productivity and enables informed decisions to improve overall efficiency.
- Automatic calculation of OEE in real time.
- Continuous improvement of machine availability.
- Identification of inefficiency causes.
- Reduction of downtime and improvements in productivity.
- Increase in overall equipment performance.
Mold Control
ERIS allows efficient management of the molds used in production, including their inventory, usage history, and maintenance. This ensures that molds are available and in optimal condition when needed, minimizing downtime and maximizing workshop productivity.
- Precise control of mold inventory.
- Complete history of use and maintenance for each mold.
- Reduction of downtime due to lack of molds in good condition.
“This module provides a complete solution to optimize injection processes, covering all critical aspects, from planning and monitoring to maintenance and operational efficiency. ERIS ensures that every injection operation runs at its full capacity, with the best possible quality, and reduces associated costs”
Continuous Production Supervision
Monitor injection machine operations in real-time, detecting deviations and ensuring process stability and efficiency.
Injection Cycle Optimization
Adjust injection cycle parameters in real time to maximize efficiency, reduce times, and ensure smooth and profitable production.
Energy Efficiency Monitoring
ERIS can monitor the energy consumption of injection moulding machines in real time, helping to identify opportunities to reduce energy expenditure and optimise operational performance in each production cycle.
Product Quality Assurance
Verify and adjust critical process parameters to ensure that every molded part meets quality specifications, minimizing defects and rejections.
Maximization of Machine Availability
Implement preventive maintenance strategies that reduce unexpected stoppages, increasing availability and prolonging the lifespan of injection machines.
Comprehensive Production Management
ERIS facilitates planning and coordination of production orders, ensuring an efficient workflow and preventing bottlenecks and downtime.
Data-Driven Strategic Decisions
Provides detailed and updated information on machine performance and product quality, allowing for informed decisions to optimize production.
Efficient Documentation Organization
Centralize and manage all documentation related to molds, technical specifications, and production records, ensuring quick and secure access to key information.
Automation and Real-Time Alerts
ERIS automates repetitive tasks and alerts operators to any deviations in injection parameters, ensuring a quick response and improving process efficiency.
Complete Process Tracking and Control
Provides full traceability of every injection cycle, from material entry to the final part, ensuring quality and compliance with customer requirements and regulations.
